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EN AC-48000 Aluminum vs. SAE-AISI D7 Steel

EN AC-48000 aluminum belongs to the aluminum alloys classification, while SAE-AISI D7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48000 aluminum and the bottom bar is SAE-AISI D7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
73
Tensile Strength: Ultimate (UTS), MPa 220 to 310
800 to 2120

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 21
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 7.9
11
Embodied Energy, MJ/kg 140
180
Embodied Water, L/kg 1030
130

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 23 to 33
29 to 78
Strength to Weight: Bending, points 31 to 39
25 to 48
Thermal Diffusivity, mm2/s 54
7.4
Thermal Shock Resistance, points 10 to 15
27 to 72

Alloy Composition

Aluminum (Al), % 80.4 to 87.2
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0
11.5 to 13.5
Copper (Cu), % 0.8 to 1.5
0 to 0.25
Iron (Fe), % 0 to 0.7
76.6 to 81.9
Magnesium (Mg), % 0.8 to 1.5
0
Manganese (Mn), % 0 to 0.35
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0.7 to 1.3
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10.5 to 13.5
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
3.8 to 4.4
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0