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EN AC-48000 Aluminum vs. S44635 Stainless Steel

EN AC-48000 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48000 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
240
Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 1.0
23
Fatigue Strength, MPa 85 to 86
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
81
Tensile Strength: Ultimate (UTS), MPa 220 to 310
710
Tensile Strength: Yield (Proof), MPa 210 to 270
580

Thermal Properties

Latent Heat of Fusion, J/g 570
300
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
22
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.9
4.4
Embodied Energy, MJ/kg 140
62
Embodied Water, L/kg 1030
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 3.0
150
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 510
810
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 23 to 33
25
Strength to Weight: Bending, points 31 to 39
23
Thermal Diffusivity, mm2/s 54
4.4
Thermal Shock Resistance, points 10 to 15
23

Alloy Composition

Aluminum (Al), % 80.4 to 87.2
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 0.8 to 1.5
0
Iron (Fe), % 0 to 0.7
61.5 to 68.5
Magnesium (Mg), % 0.8 to 1.5
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0.7 to 1.3
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 13.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0.2 to 0.8
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0