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EN AC-48100 Aluminum vs. AWS ER110S-1

EN AC-48100 aluminum belongs to the aluminum alloys classification, while AWS ER110S-1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is AWS ER110S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 1.1
17
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 29
73
Tensile Strength: Ultimate (UTS), MPa 240 to 330
870
Tensile Strength: Yield (Proof), MPa 190 to 300
740

Thermal Properties

Latent Heat of Fusion, J/g 640
250
Melting Completion (Liquidus), °C 580
1460
Melting Onset (Solidus), °C 470
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
47
Thermal Expansion, µm/m-K 20
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 87
8.8

Otherwise Unclassified Properties

Base Metal Price, % relative 11
4.0
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.3
1.8
Embodied Energy, MJ/kg 130
25
Embodied Water, L/kg 940
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 3.6
140
Resilience: Unit (Modulus of Resilience), kJ/m3 250 to 580
1460
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24 to 33
31
Strength to Weight: Bending, points 31 to 38
26
Thermal Diffusivity, mm2/s 55
13
Thermal Shock Resistance, points 11 to 16
26

Alloy Composition

Aluminum (Al), % 72.1 to 79.8
0 to 0.1
Carbon (C), % 0
0 to 0.090
Chromium (Cr), % 0
0 to 0.5
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.3
92.8 to 96.3
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
1.4 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 0 to 0.3
1.9 to 2.6
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 16 to 18
0.2 to 0.55
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0 to 0.1
Vanadium (V), % 0
0 to 0.040
Zinc (Zn), % 0 to 1.5
0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5