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EN AC-48100 Aluminum vs. SAE-AISI 1008 Steel

EN AC-48100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1008 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is SAE-AISI 1008 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 140
93 to 100
Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 1.1
22 to 33
Fatigue Strength, MPa 120 to 130
150 to 220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 29
73
Tensile Strength: Ultimate (UTS), MPa 240 to 330
330 to 370
Tensile Strength: Yield (Proof), MPa 190 to 300
190 to 310

Thermal Properties

Latent Heat of Fusion, J/g 640
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 580
1470
Melting Onset (Solidus), °C 470
1430
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
62
Thermal Expansion, µm/m-K 20
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 87
7.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.3
1.4
Embodied Energy, MJ/kg 130
18
Embodied Water, L/kg 940
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 3.6
78 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 250 to 580
92 to 260
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24 to 33
12 to 13
Strength to Weight: Bending, points 31 to 38
13 to 15
Thermal Diffusivity, mm2/s 55
17
Thermal Shock Resistance, points 11 to 16
10 to 12

Alloy Composition

Aluminum (Al), % 72.1 to 79.8
0
Carbon (C), % 0
0 to 0.1
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
99.31 to 99.7
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
0.3 to 0.5
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.25
0