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EN AC-48100 Aluminum vs. SAE-AISI 1035 Steel

EN AC-48100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1035 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is SAE-AISI 1035 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 140
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 1.1
13 to 21
Fatigue Strength, MPa 120 to 130
210 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 29
73
Tensile Strength: Ultimate (UTS), MPa 240 to 330
570 to 620
Tensile Strength: Yield (Proof), MPa 190 to 300
300 to 530

Thermal Properties

Latent Heat of Fusion, J/g 640
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 580
1460
Melting Onset (Solidus), °C 470
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 20
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 87
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.3
1.4
Embodied Energy, MJ/kg 130
18
Embodied Water, L/kg 940
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 3.6
79 to 99
Resilience: Unit (Modulus of Resilience), kJ/m3 250 to 580
250 to 740
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24 to 33
20 to 22
Strength to Weight: Bending, points 31 to 38
19 to 21
Thermal Diffusivity, mm2/s 55
14
Thermal Shock Resistance, points 11 to 16
18 to 20

Alloy Composition

Aluminum (Al), % 72.1 to 79.8
0
Carbon (C), % 0
0.32 to 0.38
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
98.6 to 99.08
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
0.6 to 0.9
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.25
0