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EN AC-48100 Aluminum vs. SAE-AISI S1 Steel

EN AC-48100 aluminum belongs to the aluminum alloys classification, while SAE-AISI S1 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is SAE-AISI S1 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 29
73
Tensile Strength: Ultimate (UTS), MPa 240 to 330
690 to 1840

Thermal Properties

Latent Heat of Fusion, J/g 640
260
Melting Completion (Liquidus), °C 580
1500
Melting Onset (Solidus), °C 470
1450
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 130
41
Thermal Expansion, µm/m-K 20
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 87
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 2.8
8.0
Embodied Carbon, kg CO2/kg material 7.3
2.6
Embodied Energy, MJ/kg 130
37
Embodied Water, L/kg 940
56

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24 to 33
24 to 64
Strength to Weight: Bending, points 31 to 38
22 to 42
Thermal Diffusivity, mm2/s 55
11
Thermal Shock Resistance, points 11 to 16
21 to 56

Alloy Composition

Aluminum (Al), % 72.1 to 79.8
0
Carbon (C), % 0
0.4 to 0.55
Chromium (Cr), % 0
1.0 to 1.8
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.3
91.6 to 96.7
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
0.1 to 0.4
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 16 to 18
0.15 to 1.2
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.5 to 3.0
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.25
0