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EN AC-48100 Aluminum vs. SAE-AISI T4 Steel

EN AC-48100 aluminum belongs to the aluminum alloys classification, while SAE-AISI T4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is SAE-AISI T4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 29
80
Tensile Strength: Ultimate (UTS), MPa 240 to 330
800 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 640
250
Melting Completion (Liquidus), °C 580
1810
Melting Onset (Solidus), °C 470
1750
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 130
21
Thermal Expansion, µm/m-K 20
12

Otherwise Unclassified Properties

Base Metal Price, % relative 11
55
Density, g/cm3 2.8
9.4
Embodied Carbon, kg CO2/kg material 7.3
8.5
Embodied Energy, MJ/kg 130
130
Embodied Water, L/kg 940
120

Common Calculations

Stiffness to Weight: Axial, points 15
12
Stiffness to Weight: Bending, points 51
21
Strength to Weight: Axial, points 24 to 33
24 to 64
Strength to Weight: Bending, points 31 to 38
20 to 39
Thermal Diffusivity, mm2/s 55
5.4
Thermal Shock Resistance, points 11 to 16
24 to 64

Alloy Composition

Aluminum (Al), % 72.1 to 79.8
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.3
66.3 to 72.3
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 16 to 18
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
0.8 to 1.2
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.25
0