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EN AC-48100 Aluminum vs. S21904 Stainless Steel

EN AC-48100 aluminum belongs to the aluminum alloys classification, while S21904 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is S21904 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 140
210 to 300
Elastic (Young's, Tensile) Modulus, GPa 76
200
Elongation at Break, % 1.1
17 to 51
Fatigue Strength, MPa 120 to 130
380 to 550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 29
78
Tensile Strength: Ultimate (UTS), MPa 240 to 330
700 to 1000
Tensile Strength: Yield (Proof), MPa 190 to 300
390 to 910

Thermal Properties

Latent Heat of Fusion, J/g 640
290
Maximum Temperature: Mechanical, °C 170
980
Melting Completion (Liquidus), °C 580
1400
Melting Onset (Solidus), °C 470
1350
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
14
Thermal Expansion, µm/m-K 20
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 87
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
15
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.3
3.0
Embodied Energy, MJ/kg 130
43
Embodied Water, L/kg 940
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 3.6
160 to 310
Resilience: Unit (Modulus of Resilience), kJ/m3 250 to 580
380 to 2070
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 24 to 33
25 to 36
Strength to Weight: Bending, points 31 to 38
23 to 29
Thermal Diffusivity, mm2/s 55
3.8
Thermal Shock Resistance, points 11 to 16
15 to 21

Alloy Composition

Aluminum (Al), % 72.1 to 79.8
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
19 to 21.5
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
59.5 to 67.4
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
8.0 to 10
Nickel (Ni), % 0 to 0.3
5.5 to 7.5
Nitrogen (N), % 0
0.15 to 0.4
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.25
0