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EN AC-48100 Aluminum vs. S35135 Stainless Steel

EN AC-48100 aluminum belongs to the aluminum alloys classification, while S35135 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48100 aluminum and the bottom bar is S35135 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
200
Elongation at Break, % 1.1
34
Fatigue Strength, MPa 120 to 130
180
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 29
79
Tensile Strength: Ultimate (UTS), MPa 240 to 330
590
Tensile Strength: Yield (Proof), MPa 190 to 300
230

Thermal Properties

Latent Heat of Fusion, J/g 640
320
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 580
1430
Melting Onset (Solidus), °C 470
1380
Specific Heat Capacity, J/kg-K 880
470
Thermal Expansion, µm/m-K 20
16

Otherwise Unclassified Properties

Base Metal Price, % relative 11
37
Density, g/cm3 2.8
8.1
Embodied Carbon, kg CO2/kg material 7.3
6.8
Embodied Energy, MJ/kg 130
94
Embodied Water, L/kg 940
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 3.6
160
Resilience: Unit (Modulus of Resilience), kJ/m3 250 to 580
130
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24 to 33
20
Strength to Weight: Bending, points 31 to 38
19
Thermal Shock Resistance, points 11 to 16
13

Alloy Composition

Aluminum (Al), % 72.1 to 79.8
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
20 to 25
Copper (Cu), % 4.0 to 5.0
0 to 0.75
Iron (Fe), % 0 to 1.3
28.3 to 45
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
4.0 to 4.8
Nickel (Ni), % 0 to 0.3
30 to 38
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 16 to 18
0.6 to 1.0
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0.4 to 1.0
Zinc (Zn), % 0 to 1.5
0
Residuals, % 0 to 0.25
0