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EN AC-51200 Aluminum vs. S44635 Stainless Steel

EN AC-51200 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-51200 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
240
Elastic (Young's, Tensile) Modulus, GPa 67
210
Elongation at Break, % 1.1
23
Fatigue Strength, MPa 100
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
81
Tensile Strength: Ultimate (UTS), MPa 220
710
Tensile Strength: Yield (Proof), MPa 150
580

Thermal Properties

Latent Heat of Fusion, J/g 410
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 92
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 22
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 74
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.6
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1150
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
150
Resilience: Unit (Modulus of Resilience), kJ/m3 160
810
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 24
25
Strength to Weight: Bending, points 31
23
Thermal Diffusivity, mm2/s 39
4.4
Thermal Shock Resistance, points 10
23

Alloy Composition

Aluminum (Al), % 84.5 to 92
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 1.0
61.5 to 68.5
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 8.0 to 10.5
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0 to 0.1
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 2.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.1
0
Titanium (Ti), % 0 to 0.2
0.2 to 0.8
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0