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EN AC-51500 Aluminum vs. S39277 Stainless Steel

EN AC-51500 aluminum belongs to the aluminum alloys classification, while S39277 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-51500 aluminum and the bottom bar is S39277 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
250
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 5.6
28
Fatigue Strength, MPa 120
480
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 280
930
Tensile Strength: Yield (Proof), MPa 160
660

Thermal Properties

Latent Heat of Fusion, J/g 430
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 120
16
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 88
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 9.0
4.2
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1150
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13
240
Resilience: Unit (Modulus of Resilience), kJ/m3 190
1070
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 29
33
Strength to Weight: Bending, points 36
27
Thermal Diffusivity, mm2/s 49
4.2
Thermal Shock Resistance, points 13
26

Alloy Composition

Aluminum (Al), % 89.8 to 93.1
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24 to 26
Copper (Cu), % 0 to 0.050
1.2 to 2.0
Iron (Fe), % 0 to 0.25
56.8 to 64.3
Magnesium (Mg), % 4.7 to 6.0
0
Manganese (Mn), % 0.4 to 0.8
0 to 0.8
Molybdenum (Mo), % 0
3.0 to 4.0
Nickel (Ni), % 0
6.5 to 8.0
Nitrogen (N), % 0
0.23 to 0.33
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 1.8 to 2.6
0 to 0.8
Sulfur (S), % 0
0 to 0.0020
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
0.8 to 1.2
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.15
0