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EN AC-71100 Aluminum vs. Automotive Malleable Cast Iron

EN AC-71100 aluminum belongs to the aluminum alloys classification, while automotive malleable cast iron belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-71100 aluminum and the bottom bar is automotive malleable cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
130 to 290
Elastic (Young's, Tensile) Modulus, GPa 72
180
Elongation at Break, % 1.1
1.0 to 10
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 27
70
Tensile Strength: Ultimate (UTS), MPa 260
350 to 720
Tensile Strength: Yield (Proof), MPa 230
220 to 590

Thermal Properties

Latent Heat of Fusion, J/g 490
260
Melting Completion (Liquidus), °C 580
1410
Melting Onset (Solidus), °C 520
1370
Specific Heat Capacity, J/kg-K 860
480
Thermal Expansion, µm/m-K 22
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 97
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.9
7.6
Embodied Carbon, kg CO2/kg material 7.4
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 1010
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.8
6.8 to 30
Resilience: Unit (Modulus of Resilience), kJ/m3 360
130 to 950
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 25
13 to 26
Strength to Weight: Bending, points 31
14 to 24
Thermal Shock Resistance, points 12
9.9 to 21

Alloy Composition

Aluminum (Al), % 78.7 to 83.3
0
Carbon (C), % 0
2.2 to 2.9
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.3
93.6 to 96.7
Magnesium (Mg), % 0.2 to 0.5
0
Manganese (Mn), % 0 to 0.15
0.15 to 1.3
Phosphorus (P), % 0
0.020 to 0.15
Silicon (Si), % 7.5 to 9.5
0.9 to 1.9
Sulfur (S), % 0
0.020 to 0.2
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 9.0 to 10.5
0
Residuals, % 0 to 0.15
0