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EN-MC21120 Magnesium vs. SAE-AISI 5160 Steel

EN-MC21120 magnesium belongs to the magnesium alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN-MC21120 magnesium and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 63 to 75
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 46
190
Elongation at Break, % 2.2 to 6.7
12 to 18
Fatigue Strength, MPa 84 to 96
180 to 650
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 18
73
Shear Strength, MPa 110 to 160
390 to 700
Tensile Strength: Ultimate (UTS), MPa 200 to 270
660 to 1150
Tensile Strength: Yield (Proof), MPa 130 to 170
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 350
250
Maximum Temperature: Mechanical, °C 130
420
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 490
1410
Specific Heat Capacity, J/kg-K 990
470
Thermal Conductivity, W/m-K 76
43
Thermal Expansion, µm/m-K 26
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 59
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
2.1
Density, g/cm3 1.7
7.8
Embodied Carbon, kg CO2/kg material 22
1.4
Embodied Energy, MJ/kg 160
19
Embodied Water, L/kg 990
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.0 to 15
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 180 to 320
200 to 2700
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 69
24
Strength to Weight: Axial, points 31 to 43
23 to 41
Strength to Weight: Bending, points 43 to 53
22 to 31
Thermal Diffusivity, mm2/s 44
12
Thermal Shock Resistance, points 11 to 16
19 to 34

Alloy Composition

Aluminum (Al), % 8.3 to 9.7
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0 to 0.030
0
Iron (Fe), % 0 to 0.0050
97.1 to 97.8
Magnesium (Mg), % 88.6 to 91.3
0
Manganese (Mn), % 0.1 to 0.5
0.75 to 1.0
Nickel (Ni), % 0 to 0.0020
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0.35 to 1.0
0
Residuals, % 0 to 0.010
0