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Grade 200 Maraging Steel vs. 1235 Aluminum

Grade 200 maraging steel belongs to the iron alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 200 maraging steel and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 9.1 to 18
28 to 34
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
26
Shear Strength, MPa 600 to 890
52 to 56
Tensile Strength: Ultimate (UTS), MPa 970 to 1500
80 to 84
Tensile Strength: Yield (Proof), MPa 690 to 1490
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
640
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 4.5
8.3
Embodied Energy, MJ/kg 59
160
Embodied Water, L/kg 140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 160
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 1240 to 5740
3.8 to 24
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 33 to 51
8.2 to 8.6
Strength to Weight: Bending, points 27 to 35
15 to 16
Thermal Shock Resistance, points 29 to 45
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
99.35 to 100
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 8.0 to 9.0
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 67.8 to 71.8
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.050
Molybdenum (Mo), % 3.0 to 3.5
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.65
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.15 to 0.25
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0