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Grade 200 Maraging Steel vs. 4045 Aluminum

Grade 200 maraging steel belongs to the iron alloys classification, while 4045 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 200 maraging steel and the bottom bar is 4045 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 9.1 to 18
2.3
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 74
27
Shear Strength, MPa 600 to 890
69
Tensile Strength: Ultimate (UTS), MPa 970 to 1500
120
Tensile Strength: Yield (Proof), MPa 690 to 1490
64

Thermal Properties

Latent Heat of Fusion, J/g 260
540
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
580
Specific Heat Capacity, J/kg-K 460
900
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 31
9.5
Density, g/cm3 8.2
2.6
Embodied Carbon, kg CO2/kg material 4.5
7.8
Embodied Energy, MJ/kg 59
150
Embodied Water, L/kg 140
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 160
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 1240 to 5740
29
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 33 to 51
13
Strength to Weight: Bending, points 27 to 35
21
Thermal Shock Resistance, points 29 to 45
5.7

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
87.4 to 91
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 8.0 to 9.0
0
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 67.8 to 71.8
0 to 0.8
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.050
Molybdenum (Mo), % 3.0 to 3.5
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
9.0 to 11
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.15 to 0.25
0 to 0.2
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15