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Grade 250 Maraging Steel vs. 204.0 Aluminum

Grade 250 maraging steel belongs to the iron alloys classification, while 204.0 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 250 maraging steel and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 7.3 to 17
5.7 to 7.8
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 970 to 1800
230 to 340
Tensile Strength: Yield (Proof), MPa 660 to 1740
180 to 220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1430
580
Specific Heat Capacity, J/kg-K 450
880
Thermal Expansion, µm/m-K 12
19

Otherwise Unclassified Properties

Base Metal Price, % relative 32
11
Density, g/cm3 8.2
3.0
Embodied Carbon, kg CO2/kg material 4.9
8.0
Embodied Energy, MJ/kg 65
150
Embodied Water, L/kg 140
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 150
12 to 23
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 33 to 61
21 to 31
Strength to Weight: Bending, points 26 to 40
28 to 36
Thermal Shock Resistance, points 29 to 54
12 to 18

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
93.4 to 95.5
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 7.0 to 8.5
0
Copper (Cu), % 0
4.2 to 5.0
Iron (Fe), % 66.3 to 71.1
0 to 0.35
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 17 to 19
0 to 0.050
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.2
Sulfur (S), % 0 to 0.010
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0.3 to 0.5
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15