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Grade 250 Maraging Steel vs. 296.0 Aluminum

Grade 250 maraging steel belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 22 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 250 maraging steel and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 7.3 to 17
3.2 to 7.1
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 970 to 1800
260 to 270
Tensile Strength: Yield (Proof), MPa 660 to 1740
120 to 180

Thermal Properties

Latent Heat of Fusion, J/g 270
420
Melting Completion (Liquidus), °C 1480
630
Melting Onset (Solidus), °C 1430
540
Specific Heat Capacity, J/kg-K 450
870
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 32
11
Density, g/cm3 8.2
3.0
Embodied Carbon, kg CO2/kg material 4.9
7.8
Embodied Energy, MJ/kg 65
150
Embodied Water, L/kg 140
1110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 150
7.6 to 15
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 33 to 61
24 to 25
Strength to Weight: Bending, points 26 to 40
30 to 31
Thermal Shock Resistance, points 29 to 54
12

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
89 to 94
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 7.0 to 8.5
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 66.3 to 71.1
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.35
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 17 to 19
0 to 0.35
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
2.0 to 3.0
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.3 to 0.5
0 to 0.25
Zinc (Zn), % 0
0 to 0.5
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.35