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Grade 250 Maraging Steel vs. 515.0 Aluminum

Grade 250 maraging steel belongs to the iron alloys classification, while 515.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 250 maraging steel and the bottom bar is 515.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 7.3 to 17
10
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 600 to 1060
190
Tensile Strength: Ultimate (UTS), MPa 970 to 1800
280

Thermal Properties

Latent Heat of Fusion, J/g 270
470
Melting Completion (Liquidus), °C 1480
620
Melting Onset (Solidus), °C 1430
620
Specific Heat Capacity, J/kg-K 450
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 32
9.5
Density, g/cm3 8.2
2.6
Embodied Carbon, kg CO2/kg material 4.9
8.4
Embodied Energy, MJ/kg 65
150
Embodied Water, L/kg 140
1120

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 23
52
Strength to Weight: Axial, points 33 to 61
30
Strength to Weight: Bending, points 26 to 40
36
Thermal Shock Resistance, points 29 to 54
13

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
93.6 to 96.6
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 7.0 to 8.5
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 66.3 to 71.1
0 to 1.3
Magnesium (Mg), % 0
2.5 to 4.0
Manganese (Mn), % 0 to 0.1
0.4 to 0.6
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 17 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0.5 to 10
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.3 to 0.5
0
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15