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Grade 300 Maraging Steel vs. 1235 Aluminum

Grade 300 maraging steel belongs to the iron alloys classification, while 1235 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 300 maraging steel and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 6.5 to 18
28 to 34
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 640 to 1190
52 to 56
Tensile Strength: Ultimate (UTS), MPa 1030 to 2030
80 to 84
Tensile Strength: Yield (Proof), MPa 760 to 1990
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1430
640
Specific Heat Capacity, J/kg-K 450
900
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 5.1
8.3
Embodied Energy, MJ/kg 68
160
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 170
17 to 25
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 35 to 68
8.2 to 8.6
Strength to Weight: Bending, points 28 to 43
15 to 16
Thermal Shock Resistance, points 31 to 62
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
99.35 to 100
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 8.5 to 9.5
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 65 to 68.4
0 to 0.65
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.050
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 18 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.65
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.5 to 0.8
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1
Zirconium (Zr), % 0 to 0.020
0