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Grade 300 Maraging Steel vs. 2025 Aluminum

Grade 300 maraging steel belongs to the iron alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 300 maraging steel and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 6.5 to 18
15
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
27
Shear Strength, MPa 640 to 1190
240
Tensile Strength: Ultimate (UTS), MPa 1030 to 2030
400
Tensile Strength: Yield (Proof), MPa 760 to 1990
260

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1430
520
Specific Heat Capacity, J/kg-K 450
870
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 34
10
Density, g/cm3 8.2
3.0
Embodied Carbon, kg CO2/kg material 5.1
7.9
Embodied Energy, MJ/kg 68
150
Embodied Water, L/kg 150
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 170
55
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
46
Strength to Weight: Axial, points 35 to 68
37
Strength to Weight: Bending, points 28 to 43
40
Thermal Shock Resistance, points 31 to 62
18

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
90.9 to 95.2
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0 to 0.1
Cobalt (Co), % 8.5 to 9.5
0
Copper (Cu), % 0
3.9 to 5.0
Iron (Fe), % 65 to 68.4
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0 to 0.1
0.4 to 1.2
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 18 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0.5 to 1.2
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.5 to 0.8
0 to 0.15
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15