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Grade 300 Maraging Steel vs. 4145 Aluminum

Grade 300 maraging steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 300 maraging steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 6.5 to 18
2.2
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
28
Shear Strength, MPa 640 to 1190
69
Tensile Strength: Ultimate (UTS), MPa 1030 to 2030
120
Tensile Strength: Yield (Proof), MPa 760 to 1990
68

Thermal Properties

Latent Heat of Fusion, J/g 270
540
Melting Completion (Liquidus), °C 1480
590
Melting Onset (Solidus), °C 1430
520
Specific Heat Capacity, J/kg-K 450
880
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 34
10
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 5.1
7.6
Embodied Energy, MJ/kg 68
140
Embodied Water, L/kg 150
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 170
2.3
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 35 to 68
12
Strength to Weight: Bending, points 28 to 43
19
Thermal Shock Resistance, points 31 to 62
5.5

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
83 to 87.4
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0 to 0.15
Cobalt (Co), % 8.5 to 9.5
0
Copper (Cu), % 0
3.3 to 4.7
Iron (Fe), % 65 to 68.4
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0 to 0.1
0 to 0.15
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 18 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
9.3 to 10.7
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.5 to 0.8
0
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15