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Grade 300 Maraging Steel vs. 5252 Aluminum

Grade 300 maraging steel belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 300 maraging steel and the bottom bar is 5252 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 6.5 to 18
4.5 to 11
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
25
Shear Strength, MPa 640 to 1190
140 to 160
Tensile Strength: Ultimate (UTS), MPa 1030 to 2030
230 to 290
Tensile Strength: Yield (Proof), MPa 760 to 1990
170 to 240

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1430
610
Specific Heat Capacity, J/kg-K 450
910
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 5.1
8.7
Embodied Energy, MJ/kg 68
160
Embodied Water, L/kg 150
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 170
12 to 23
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
51
Strength to Weight: Axial, points 35 to 68
23 to 30
Strength to Weight: Bending, points 28 to 43
31 to 36
Thermal Shock Resistance, points 31 to 62
10 to 13

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
96.6 to 97.8
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Cobalt (Co), % 8.5 to 9.5
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 65 to 68.4
0 to 0.1
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 18 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.080
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.5 to 0.8
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.1