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Grade 300 Maraging Steel vs. 6065 Aluminum

Grade 300 maraging steel belongs to the iron alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 300 maraging steel and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 6.5 to 18
4.5 to 11
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 640 to 1190
190 to 230
Tensile Strength: Ultimate (UTS), MPa 1030 to 2030
310 to 400
Tensile Strength: Yield (Proof), MPa 760 to 1990
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1430
590
Specific Heat Capacity, J/kg-K 450
890
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 34
11
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 5.1
8.4
Embodied Energy, MJ/kg 68
150
Embodied Water, L/kg 150
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 130 to 170
17 to 34
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 35 to 68
31 to 40
Strength to Weight: Bending, points 28 to 43
36 to 43
Thermal Shock Resistance, points 31 to 62
14 to 18

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0 to 0.15
Cobalt (Co), % 8.5 to 9.5
0
Copper (Cu), % 0
0.15 to 0.4
Iron (Fe), % 65 to 68.4
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0 to 0.15
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 18 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0.4 to 0.8
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 0.5 to 0.8
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.020
0 to 0.15
Residuals, % 0
0 to 0.15