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Grade 35 Titanium vs. 5040 Aluminum

Grade 35 titanium belongs to the titanium alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 35 titanium and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
70
Elongation at Break, % 5.6
5.7 to 6.8
Fatigue Strength, MPa 330
100 to 130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 41
26
Shear Strength, MPa 580
140 to 150
Tensile Strength: Ultimate (UTS), MPa 1000
240 to 260
Tensile Strength: Yield (Proof), MPa 630
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 320
190
Melting Completion (Liquidus), °C 1630
650
Melting Onset (Solidus), °C 1580
600
Specific Heat Capacity, J/kg-K 550
900
Thermal Conductivity, W/m-K 7.4
160
Thermal Expansion, µm/m-K 9.3
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.1
41
Electrical Conductivity: Equal Weight (Specific), % IACS 2.2
130

Otherwise Unclassified Properties

Base Metal Price, % relative 37
9.5
Density, g/cm3 4.6
2.8
Embodied Carbon, kg CO2/kg material 33
8.3
Embodied Energy, MJ/kg 530
150
Embodied Water, L/kg 170
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 1830
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 35
50
Strength to Weight: Axial, points 61
24 to 26
Strength to Weight: Bending, points 49
31 to 32
Thermal Diffusivity, mm2/s 3.0
64
Thermal Shock Resistance, points 70
10 to 11

Alloy Composition

Aluminum (Al), % 4.0 to 5.0
95.2 to 98
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0
0 to 0.25
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0.2 to 0.8
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0
0.9 to 1.4
Molybdenum (Mo), % 1.5 to 2.5
0
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.25
0
Silicon (Si), % 0.2 to 0.4
0 to 0.3
Titanium (Ti), % 88.4 to 93
0
Vanadium (V), % 1.1 to 2.1
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15