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Grade 35 Titanium vs. SAE-AISI 4042 Steel

Grade 35 titanium belongs to the titanium alloys classification, while SAE-AISI 4042 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 35 titanium and the bottom bar is SAE-AISI 4042 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
190
Elongation at Break, % 5.6
13
Fatigue Strength, MPa 330
360
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 41
73
Shear Strength, MPa 580
410
Tensile Strength: Ultimate (UTS), MPa 1000
680
Tensile Strength: Yield (Proof), MPa 630
570

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 320
400
Melting Completion (Liquidus), °C 1630
1460
Melting Onset (Solidus), °C 1580
1420
Specific Heat Capacity, J/kg-K 550
470
Thermal Conductivity, W/m-K 7.4
49
Thermal Expansion, µm/m-K 9.3
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.1
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 2.2
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 37
2.1
Density, g/cm3 4.6
7.8
Embodied Carbon, kg CO2/kg material 33
1.5
Embodied Energy, MJ/kg 530
19
Embodied Water, L/kg 170
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 49
81
Resilience: Unit (Modulus of Resilience), kJ/m3 1830
860
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 35
24
Strength to Weight: Axial, points 61
24
Strength to Weight: Bending, points 49
22
Thermal Diffusivity, mm2/s 3.0
13
Thermal Shock Resistance, points 70
22

Alloy Composition

Aluminum (Al), % 4.0 to 5.0
0
Carbon (C), % 0 to 0.080
0.4 to 0.45
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0.2 to 0.8
97.9 to 98.6
Manganese (Mn), % 0
0.7 to 0.9
Molybdenum (Mo), % 1.5 to 2.5
0.2 to 0.3
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.25
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0.2 to 0.4
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 88.4 to 93
0
Vanadium (V), % 1.1 to 2.1
0
Residuals, % 0 to 0.4
0