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Grade 350 Maraging Steel vs. 5042 Aluminum

Grade 350 maraging steel belongs to the iron alloys classification, while 5042 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade 350 maraging steel and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 4.1 to 18
1.1 to 3.4
Poisson's Ratio 0.3
0.33
Shear Modulus, GPa 75
26
Shear Strength, MPa 710 to 1400
200
Tensile Strength: Ultimate (UTS), MPa 1140 to 2420
340 to 360
Tensile Strength: Yield (Proof), MPa 830 to 2300
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1470
640
Melting Onset (Solidus), °C 1420
570
Specific Heat Capacity, J/kg-K 450
900
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 39
9.5
Density, g/cm3 8.2
2.7
Embodied Carbon, kg CO2/kg material 5.6
8.8
Embodied Energy, MJ/kg 74
150
Embodied Water, L/kg 160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 98 to 190
3.6 to 12
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 38 to 82
35 to 37
Strength to Weight: Bending, points 29 to 49
40 to 42
Thermal Shock Resistance, points 35 to 74
15 to 16

Alloy Composition

Aluminum (Al), % 0.050 to 0.15
94.2 to 96.8
Boron (B), % 0 to 0.0030
0
Calcium (Ca), % 0 to 0.050
0
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 0
0 to 0.1
Cobalt (Co), % 11.5 to 12.5
0
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 61.2 to 64.6
0 to 0.35
Magnesium (Mg), % 0
3.0 to 4.0
Manganese (Mn), % 0 to 0.1
0.2 to 0.5
Molybdenum (Mo), % 4.6 to 5.2
0
Nickel (Ni), % 18 to 19
0
Phosphorus (P), % 0 to 0.010
0
Silicon (Si), % 0 to 0.1
0 to 0.2
Sulfur (S), % 0 to 0.010
0
Titanium (Ti), % 1.3 to 1.6
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0 to 0.020
0
Residuals, % 0
0 to 0.15