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Grade 38 Titanium vs. 2025 Aluminum

Grade 38 titanium belongs to the titanium alloys classification, while 2025 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 38 titanium and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
72
Elongation at Break, % 11
15
Fatigue Strength, MPa 530
130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
27
Shear Strength, MPa 600
240
Tensile Strength: Ultimate (UTS), MPa 1000
400
Tensile Strength: Yield (Proof), MPa 910
260

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 330
190
Melting Completion (Liquidus), °C 1620
640
Melting Onset (Solidus), °C 1570
520
Specific Heat Capacity, J/kg-K 550
870
Thermal Conductivity, W/m-K 8.0
150
Thermal Expansion, µm/m-K 9.3
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.2
40
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 36
10
Density, g/cm3 4.5
3.0
Embodied Carbon, kg CO2/kg material 35
7.9
Embodied Energy, MJ/kg 560
150
Embodied Water, L/kg 160
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
55
Resilience: Unit (Modulus of Resilience), kJ/m3 3840
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 35
46
Strength to Weight: Axial, points 62
37
Strength to Weight: Bending, points 49
40
Thermal Diffusivity, mm2/s 3.2
58
Thermal Shock Resistance, points 72
18

Alloy Composition

Aluminum (Al), % 3.5 to 4.5
90.9 to 95.2
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
3.9 to 5.0
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 1.2 to 1.8
0 to 1.0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Nitrogen (N), % 0 to 0.030
0
Oxygen (O), % 0.2 to 0.3
0
Silicon (Si), % 0
0.5 to 1.2
Titanium (Ti), % 89.9 to 93.1
0 to 0.15
Vanadium (V), % 2.0 to 3.0
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15