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Grade 38 Titanium vs. 4104 Aluminum

Grade 38 titanium belongs to the titanium alloys classification, while 4104 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 38 titanium and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
71
Elongation at Break, % 11
2.4
Fatigue Strength, MPa 530
42
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
27
Shear Strength, MPa 600
63
Tensile Strength: Ultimate (UTS), MPa 1000
110
Tensile Strength: Yield (Proof), MPa 910
60

Thermal Properties

Latent Heat of Fusion, J/g 410
540
Maximum Temperature: Mechanical, °C 330
160
Melting Completion (Liquidus), °C 1620
600
Melting Onset (Solidus), °C 1570
560
Specific Heat Capacity, J/kg-K 550
900
Thermal Conductivity, W/m-K 8.0
130
Thermal Expansion, µm/m-K 9.3
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.2
33
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 36
9.5
Density, g/cm3 4.5
2.6
Embodied Carbon, kg CO2/kg material 35
8.0
Embodied Energy, MJ/kg 560
150
Embodied Water, L/kg 160
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 3840
25
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 35
54
Strength to Weight: Axial, points 62
12
Strength to Weight: Bending, points 49
20
Thermal Diffusivity, mm2/s 3.2
58
Thermal Shock Resistance, points 72
5.1

Alloy Composition

Aluminum (Al), % 3.5 to 4.5
85.8 to 90
Bismuth (Bi), % 0
0.020 to 0.2
Carbon (C), % 0 to 0.080
0
Copper (Cu), % 0
0 to 0.25
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 1.2 to 1.8
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0
0 to 0.1
Nitrogen (N), % 0 to 0.030
0
Oxygen (O), % 0.2 to 0.3
0
Silicon (Si), % 0
9.0 to 10.5
Titanium (Ti), % 89.9 to 93.1
0
Vanadium (V), % 2.0 to 3.0
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15