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Grade 38 Titanium vs. 4145 Aluminum

Grade 38 titanium belongs to the titanium alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 38 titanium and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 110
73
Elongation at Break, % 11
2.2
Fatigue Strength, MPa 530
48
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 40
28
Shear Strength, MPa 600
69
Tensile Strength: Ultimate (UTS), MPa 1000
120
Tensile Strength: Yield (Proof), MPa 910
68

Thermal Properties

Latent Heat of Fusion, J/g 410
540
Maximum Temperature: Mechanical, °C 330
160
Melting Completion (Liquidus), °C 1620
590
Melting Onset (Solidus), °C 1570
520
Specific Heat Capacity, J/kg-K 550
880
Thermal Conductivity, W/m-K 8.0
100
Thermal Expansion, µm/m-K 9.3
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.2
26
Electrical Conductivity: Equal Weight (Specific), % IACS 2.4
84

Otherwise Unclassified Properties

Base Metal Price, % relative 36
10
Density, g/cm3 4.5
2.8
Embodied Carbon, kg CO2/kg material 35
7.6
Embodied Energy, MJ/kg 560
140
Embodied Water, L/kg 160
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 3840
31
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 35
50
Strength to Weight: Axial, points 62
12
Strength to Weight: Bending, points 49
19
Thermal Diffusivity, mm2/s 3.2
42
Thermal Shock Resistance, points 72
5.5

Alloy Composition

Aluminum (Al), % 3.5 to 4.5
83 to 87.4
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
3.3 to 4.7
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 1.2 to 1.8
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0
0 to 0.15
Nitrogen (N), % 0 to 0.030
0
Oxygen (O), % 0.2 to 0.3
0
Silicon (Si), % 0
9.3 to 10.7
Titanium (Ti), % 89.9 to 93.1
0
Vanadium (V), % 2.0 to 3.0
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15