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Grade 4 Titanium vs. 5040 Aluminum

Grade 4 titanium belongs to the titanium alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 4 titanium and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 110
70
Elongation at Break, % 17
5.7 to 6.8
Fatigue Strength, MPa 340
100 to 130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 41
26
Shear Strength, MPa 390
140 to 150
Tensile Strength: Ultimate (UTS), MPa 640
240 to 260
Tensile Strength: Yield (Proof), MPa 530
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 320
190
Melting Completion (Liquidus), °C 1660
650
Melting Onset (Solidus), °C 1610
600
Specific Heat Capacity, J/kg-K 540
900
Thermal Conductivity, W/m-K 19
160
Thermal Expansion, µm/m-K 9.4
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
41
Electrical Conductivity: Equal Weight (Specific), % IACS 6.3
130

Otherwise Unclassified Properties

Base Metal Price, % relative 37
9.5
Density, g/cm3 4.5
2.8
Embodied Carbon, kg CO2/kg material 31
8.3
Embodied Energy, MJ/kg 500
150
Embodied Water, L/kg 110
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 1330
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 35
50
Strength to Weight: Axial, points 40
24 to 26
Strength to Weight: Bending, points 37
31 to 32
Thermal Diffusivity, mm2/s 7.6
64
Thermal Shock Resistance, points 46
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0
0 to 0.25
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0
0.9 to 1.4
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.4
0
Silicon (Si), % 0
0 to 0.3
Titanium (Ti), % 98.6 to 100
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15