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Grade 4 Titanium vs. SAE-AISI 1025 Steel

Grade 4 titanium belongs to the titanium alloys classification, while SAE-AISI 1025 steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is grade 4 titanium and the bottom bar is SAE-AISI 1025 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 110
190
Elongation at Break, % 17
17 to 28
Fatigue Strength, MPa 340
190 to 280
Poisson's Ratio 0.32
0.29
Reduction in Area, % 28
45 to 57
Shear Modulus, GPa 41
73
Shear Strength, MPa 390
290 to 310
Tensile Strength: Ultimate (UTS), MPa 640
450 to 500
Tensile Strength: Yield (Proof), MPa 530
250 to 420

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 320
400
Melting Completion (Liquidus), °C 1660
1460
Melting Onset (Solidus), °C 1610
1420
Specific Heat Capacity, J/kg-K 540
470
Thermal Conductivity, W/m-K 19
52
Thermal Expansion, µm/m-K 9.4
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 6.3
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 37
1.8
Density, g/cm3 4.5
7.9
Embodied Carbon, kg CO2/kg material 31
1.4
Embodied Energy, MJ/kg 500
18
Embodied Water, L/kg 110
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
80 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 1330
170 to 470
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 35
24
Strength to Weight: Axial, points 40
16 to 18
Strength to Weight: Bending, points 37
17 to 18
Thermal Diffusivity, mm2/s 7.6
14
Thermal Shock Resistance, points 46
14 to 16

Alloy Composition

Carbon (C), % 0 to 0.080
0.22 to 0.28
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.5
99.03 to 99.48
Manganese (Mn), % 0
0.3 to 0.6
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.4
0
Phosphorus (P), % 0
0 to 0.040
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 98.6 to 100
0
Residuals, % 0 to 0.4
0