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Grade 4 Titanium vs. SAE-AISI 1040 Steel

Grade 4 titanium belongs to the titanium alloys classification, while SAE-AISI 1040 steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is grade 4 titanium and the bottom bar is SAE-AISI 1040 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
160 to 180
Elastic (Young's, Tensile) Modulus, GPa 110
190
Elongation at Break, % 17
13 to 20
Fatigue Strength, MPa 340
220 to 340
Poisson's Ratio 0.32
0.29
Reduction in Area, % 28
40 to 45
Shear Modulus, GPa 41
73
Shear Strength, MPa 390
350 to 390
Tensile Strength: Ultimate (UTS), MPa 640
570 to 640
Tensile Strength: Yield (Proof), MPa 530
320 to 530

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 320
400
Melting Completion (Liquidus), °C 1660
1460
Melting Onset (Solidus), °C 1610
1420
Specific Heat Capacity, J/kg-K 540
470
Thermal Conductivity, W/m-K 19
51
Thermal Expansion, µm/m-K 9.4
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.1
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 6.3
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 37
1.8
Density, g/cm3 4.5
7.8
Embodied Carbon, kg CO2/kg material 31
1.4
Embodied Energy, MJ/kg 500
18
Embodied Water, L/kg 110
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 100
79 to 96
Resilience: Unit (Modulus of Resilience), kJ/m3 1330
270 to 760
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 35
24
Strength to Weight: Axial, points 40
20 to 23
Strength to Weight: Bending, points 37
19 to 21
Thermal Diffusivity, mm2/s 7.6
14
Thermal Shock Resistance, points 46
18 to 20

Alloy Composition

Carbon (C), % 0 to 0.080
0.37 to 0.44
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.5
98.6 to 99.03
Manganese (Mn), % 0
0.6 to 0.9
Nitrogen (N), % 0 to 0.050
0
Oxygen (O), % 0 to 0.4
0
Phosphorus (P), % 0
0 to 0.040
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 98.6 to 100
0
Residuals, % 0 to 0.4
0