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Grade 6 Titanium vs. 5040 Aluminum

Grade 6 titanium belongs to the titanium alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is grade 6 titanium and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 100
70
Elongation at Break, % 11
5.7 to 6.8
Fatigue Strength, MPa 290
100 to 130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 39
26
Shear Strength, MPa 530
140 to 150
Tensile Strength: Ultimate (UTS), MPa 890
240 to 260
Tensile Strength: Yield (Proof), MPa 840
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 310
190
Melting Completion (Liquidus), °C 1580
650
Melting Onset (Solidus), °C 1530
600
Specific Heat Capacity, J/kg-K 550
900
Thermal Conductivity, W/m-K 7.8
160
Thermal Expansion, µm/m-K 9.4
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.2
41
Electrical Conductivity: Equal Weight (Specific), % IACS 2.5
130

Otherwise Unclassified Properties

Base Metal Price, % relative 36
9.5
Density, g/cm3 4.5
2.8
Embodied Carbon, kg CO2/kg material 30
8.3
Embodied Energy, MJ/kg 480
150
Embodied Water, L/kg 190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 92
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 3390
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 35
50
Strength to Weight: Axial, points 55
24 to 26
Strength to Weight: Bending, points 46
31 to 32
Thermal Diffusivity, mm2/s 3.2
64
Thermal Shock Resistance, points 65
10 to 11

Alloy Composition

Aluminum (Al), % 4.0 to 6.0
95.2 to 98
Carbon (C), % 0 to 0.080
0
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0
0 to 0.25
Hydrogen (H), % 0 to 0.015
0
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0
0.9 to 1.4
Nitrogen (N), % 0 to 0.030
0
Oxygen (O), % 0 to 0.2
0
Silicon (Si), % 0
0 to 0.3
Tin (Sn), % 2.0 to 3.0
0
Titanium (Ti), % 89.8 to 94
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15