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Grade FDC Steel vs. 535.0 Aluminum

Grade FDC steel belongs to the iron alloys classification, while 535.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade FDC steel and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 510
70
Elastic (Young's, Tensile) Modulus, GPa 190
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
25
Tensile Strength: Ultimate (UTS), MPa 1680
270

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 51
100
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
23
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
79

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
9.4
Embodied Energy, MJ/kg 19
160
Embodied Water, L/kg 47
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 60
28
Strength to Weight: Bending, points 40
35
Thermal Diffusivity, mm2/s 14
42
Thermal Shock Resistance, points 50
12

Alloy Composition

Aluminum (Al), % 0
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.12
0 to 0.050
Iron (Fe), % 98 to 99.4
0 to 0.15
Magnesium (Mg), % 0
6.2 to 7.5
Manganese (Mn), % 0.5 to 1.2
0.1 to 0.25
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.1 to 0.35
0 to 0.15
Sulfur (S), % 0 to 0.025
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15