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Grade M35-2 Nickel vs. Sintered 6061 Aluminum

Grade M35-2 nickel belongs to the nickel alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade M35-2 nickel and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
68
Elongation at Break, % 28
0.5 to 6.0
Fatigue Strength, MPa 160
32 to 62
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
25
Tensile Strength: Ultimate (UTS), MPa 500
83 to 210
Tensile Strength: Yield (Proof), MPa 230
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 900
170
Melting Completion (Liquidus), °C 1280
640
Melting Onset (Solidus), °C 1230
610
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 22
200
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
52
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
170

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 8.8
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 170
28 to 280
Stiffness to Weight: Axial, points 10
14
Stiffness to Weight: Bending, points 21
51
Strength to Weight: Axial, points 16
8.6 to 21
Strength to Weight: Bending, points 16
16 to 29
Thermal Diffusivity, mm2/s 5.7
81
Thermal Shock Resistance, points 17
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0
96 to 99.4
Carbon (C), % 0 to 0.35
0
Copper (Cu), % 26 to 33
0 to 0.5
Iron (Fe), % 0 to 3.5
0
Magnesium (Mg), % 0
0.4 to 1.2
Manganese (Mn), % 0 to 1.5
0
Nickel (Ni), % 59.1 to 74
0
Niobium (Nb), % 0 to 0.5
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 2.0
0.2 to 0.8
Sulfur (S), % 0 to 0.030
0
Residuals, % 0
0 to 1.5