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Grade TDC Steel vs. 6063A Aluminum

Grade TDC steel belongs to the iron alloys classification, while 6063A aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grade TDC steel and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Tensile Strength: Ultimate (UTS), MPa 1700
130 to 260

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
620
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
200
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.3
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1190

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 60
13 to 26
Strength to Weight: Bending, points 40
21 to 33
Thermal Diffusivity, mm2/s 14
83
Thermal Shock Resistance, points 50
5.6 to 11

Alloy Composition

Aluminum (Al), % 0
97.5 to 99
Carbon (C), % 0.6 to 0.75
0
Chromium (Cr), % 0 to 0.3
0 to 0.050
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 98 to 99.4
0.15 to 0.35
Magnesium (Mg), % 0
0.6 to 0.9
Manganese (Mn), % 0.5 to 1.2
0 to 0.15
Phosphorus (P), % 0 to 0.020
0
Silicon (Si), % 0.1 to 0.35
0.3 to 0.6
Sulfur (S), % 0 to 0.020
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15