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Grey Cast Iron vs. WE54A Magnesium

Grey cast iron belongs to the iron alloys classification, while WE54A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is WE54A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
85
Elastic (Young's, Tensile) Modulus, GPa 180
44
Elongation at Break, % 9.6
4.3 to 5.6
Fatigue Strength, MPa 69 to 170
98 to 130
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 69
17
Shear Strength, MPa 180 to 610
150 to 170
Tensile Strength: Ultimate (UTS), MPa 160 to 450
270 to 300
Tensile Strength: Yield (Proof), MPa 98 to 290
180

Thermal Properties

Latent Heat of Fusion, J/g 280
330
Melting Completion (Liquidus), °C 1380
640
Melting Onset (Solidus), °C 1180
570
Specific Heat Capacity, J/kg-K 490
960
Thermal Conductivity, W/m-K 46
52
Thermal Expansion, µm/m-K 11
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
10
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
47

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
34
Density, g/cm3 7.5
1.9
Embodied Carbon, kg CO2/kg material 1.5
29
Embodied Energy, MJ/kg 21
260
Embodied Water, L/kg 44
900

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
10 to 14
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
360 to 380
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 25
62
Strength to Weight: Axial, points 5.8 to 17
39 to 43
Strength to Weight: Bending, points 8.7 to 17
49 to 51
Thermal Diffusivity, mm2/s 13
28
Thermal Shock Resistance, points 6.0 to 17
18 to 19

Alloy Composition

Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
0 to 0.030
Iron (Fe), % 92.1 to 93.9
0 to 0.010
Lithium (Li), % 0
0 to 0.2
Magnesium (Mg), % 0
88.7 to 93.4
Manganese (Mn), % 0.5 to 0.7
0 to 0.030
Nickel (Ni), % 0
0 to 0.0050
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0 to 0.010
Sulfur (S), % 0 to 0.15
0
Unspecified Rare Earths, % 0
1.5 to 4.0
Yttrium (Y), % 0
4.8 to 5.5
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3