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Grey Cast Iron vs. ZE63A Magnesium

Grey cast iron belongs to the iron alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 300
73
Compressive (Crushing) Strength, MPa 570 to 1290
450
Elastic (Young's, Tensile) Modulus, GPa 180
46
Elongation at Break, % 9.6
7.7
Fatigue Strength, MPa 69 to 170
120
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 69
17
Shear Strength, MPa 180 to 610
170
Tensile Strength: Ultimate (UTS), MPa 160 to 450
300
Tensile Strength: Yield (Proof), MPa 98 to 290
190

Thermal Properties

Latent Heat of Fusion, J/g 280
330
Melting Completion (Liquidus), °C 1380
510
Melting Onset (Solidus), °C 1180
390
Specific Heat Capacity, J/kg-K 490
950
Thermal Conductivity, W/m-K 46
110
Thermal Expansion, µm/m-K 11
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
31
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
22
Density, g/cm3 7.5
2.0
Embodied Carbon, kg CO2/kg material 1.5
24
Embodied Energy, MJ/kg 21
180
Embodied Water, L/kg 44
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
20
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
400
Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 25
58
Strength to Weight: Axial, points 5.8 to 17
40
Strength to Weight: Bending, points 8.7 to 17
48
Thermal Diffusivity, mm2/s 13
57
Thermal Shock Resistance, points 6.0 to 17
17

Alloy Composition

Carbon (C), % 3.1 to 3.4
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 92.1 to 93.9
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 0.5 to 0.7
0
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0
Sulfur (S), % 0 to 0.15
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3