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Grey Cast Iron vs. ZK40A Magnesium

Grey cast iron belongs to the iron alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is grey cast iron and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 180
45
Elongation at Break, % 9.6
4.2
Fatigue Strength, MPa 69 to 170
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 69
17
Shear Strength, MPa 180 to 610
160
Tensile Strength: Ultimate (UTS), MPa 160 to 450
280
Tensile Strength: Yield (Proof), MPa 98 to 290
260

Thermal Properties

Latent Heat of Fusion, J/g 280
340
Melting Completion (Liquidus), °C 1380
600
Melting Onset (Solidus), °C 1180
540
Specific Heat Capacity, J/kg-K 490
970
Thermal Conductivity, W/m-K 46
110
Thermal Expansion, µm/m-K 11
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
13
Density, g/cm3 7.5
1.8
Embodied Carbon, kg CO2/kg material 1.5
24
Embodied Energy, MJ/kg 21
160
Embodied Water, L/kg 44
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 13 to 37
12
Resilience: Unit (Modulus of Resilience), kJ/m3 27 to 240
740
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
65
Strength to Weight: Axial, points 5.8 to 17
43
Strength to Weight: Bending, points 8.7 to 17
53
Thermal Diffusivity, mm2/s 13
62
Thermal Shock Resistance, points 6.0 to 17
17

Alloy Composition

Carbon (C), % 3.1 to 3.4
0
Iron (Fe), % 92.1 to 93.9
0
Magnesium (Mg), % 0
94.2 to 96.1
Manganese (Mn), % 0.5 to 0.7
0
Phosphorus (P), % 0 to 0.9
0
Silicon (Si), % 2.5 to 2.8
0
Sulfur (S), % 0 to 0.15
0
Zinc (Zn), % 0
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3