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Hardened AISI 410 vs. Normalized SAE-AISI 4140

Both hardened AISI 410 and normalized SAE-AISI 4140 are iron alloys. They have 88% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is hardened AISI 410 and the bottom bar is normalized SAE-AISI 4140.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 240
300
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 16
18
Fatigue Strength, MPa 350
440
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 76
73
Shear Strength, MPa 470
630
Tensile Strength: Ultimate (UTS), MPa 770
1020
Tensile Strength: Yield (Proof), MPa 580
660

Thermal Properties

Latent Heat of Fusion, J/g 270
250
Maximum Temperature: Mechanical, °C 710
420
Melting Completion (Liquidus), °C 1530
1460
Melting Onset (Solidus), °C 1480
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 30
43
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 2.9
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 3.3
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 7.0
2.4
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.9
1.5
Embodied Energy, MJ/kg 27
20
Embodied Water, L/kg 100
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 110
160
Resilience: Unit (Modulus of Resilience), kJ/m3 860
1140
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
24
Strength to Weight: Axial, points 28
36
Strength to Weight: Bending, points 24
29
Thermal Diffusivity, mm2/s 8.1
12
Thermal Shock Resistance, points 26
30

Alloy Composition

Carbon (C), % 0.080 to 0.15
0.38 to 0.43
Chromium (Cr), % 11.5 to 13.5
0.8 to 1.1
Iron (Fe), % 83.5 to 88.4
96.8 to 97.8
Manganese (Mn), % 0 to 1.0
0.75 to 1.0
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0 to 0.75
0
Phosphorus (P), % 0 to 0.040
0 to 0.035
Silicon (Si), % 0 to 1.0
0.15 to 0.35
Sulfur (S), % 0 to 0.030
0 to 0.040