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Solder Alloy 111 vs. 5449 Aluminum

Solder alloy 111 belongs to the otherwise unclassified metals classification, while 5449 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 111 and the bottom bar is 5449 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 33
69
Elongation at Break, % 35
4.0 to 17
Poisson's Ratio 0.4
0.33
Shear Modulus, GPa 12
26
Tensile Strength: Ultimate (UTS), MPa 41
210 to 330

Thermal Properties

Latent Heat of Fusion, J/g 41
400
Melting Completion (Liquidus), °C 220
650
Melting Onset (Solidus), °C 180
590
Specific Heat Capacity, J/kg-K 180
900
Thermal Conductivity, W/m-K 48
140
Thermal Expansion, µm/m-K 26
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
35
Electrical Conductivity: Equal Weight (Specific), % IACS 11
110

Otherwise Unclassified Properties

Density, g/cm3 9.3
2.8
Embodied Carbon, kg CO2/kg material 9.4
8.5
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 830
1180

Common Calculations

Stiffness to Weight: Axial, points 2.0
14
Stiffness to Weight: Bending, points 12
50
Strength to Weight: Axial, points 1.2
22 to 33
Strength to Weight: Bending, points 2.8
29 to 39
Thermal Diffusivity, mm2/s 29
56
Thermal Shock Resistance, points 3.5
9.4 to 15

Alloy Composition

Aluminum (Al), % 0 to 0.0010
94.1 to 97.8
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.080
0 to 0.3
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.7
Lead (Pb), % 48.8 to 50.5
0
Magnesium (Mg), % 0
1.6 to 2.6
Manganese (Mn), % 0
0.6 to 1.1
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.4
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 49.5 to 50.5
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.0010
0 to 0.3
Residuals, % 0
0 to 0.15