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Solder Alloy 115 vs. EN AC-44100 Aluminum

Solder alloy 115 belongs to the otherwise unclassified metals classification, while EN AC-44100 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 115 and the bottom bar is EN AC-44100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 12
59
Elastic (Young's, Tensile) Modulus, GPa 28
72
Elongation at Break, % 22
4.9
Poisson's Ratio 0.41
0.33
Shear Modulus, GPa 10
27
Tensile Strength: Ultimate (UTS), MPa 36
180

Thermal Properties

Latent Heat of Fusion, J/g 36
570
Melting Completion (Liquidus), °C 250
590
Melting Onset (Solidus), °C 180
580
Specific Heat Capacity, J/kg-K 160
900
Thermal Conductivity, W/m-K 43
130
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.8
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.9
120

Otherwise Unclassified Properties

Base Metal Price, % relative 95
9.5
Density, g/cm3 9.9
2.5
Embodied Carbon, kg CO2/kg material 7.8
7.7
Embodied Energy, MJ/kg 130
140
Embodied Water, L/kg 730
1050

Common Calculations

Stiffness to Weight: Axial, points 1.6
16
Stiffness to Weight: Bending, points 10
55
Strength to Weight: Axial, points 1.0
19
Strength to Weight: Bending, points 2.4
27
Thermal Diffusivity, mm2/s 27
58
Thermal Shock Resistance, points 3.4
8.2

Alloy Composition

Aluminum (Al), % 0 to 0.0010
84.4 to 89.5
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
0 to 0.15
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.65
Lead (Pb), % 63.4 to 65.5
0 to 0.1
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.010
0 to 0.1
Silicon (Si), % 0
10.5 to 13.5
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 34.5 to 35.5
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.0010
0 to 0.15
Residuals, % 0
0 to 0.15