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Solder Alloy 116 vs. 8090 Aluminum

Solder alloy 116 belongs to the otherwise unclassified metals classification, while 8090 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 116 and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 26
67
Elongation at Break, % 18
3.5 to 13
Poisson's Ratio 0.42
0.33
Shear Modulus, GPa 9.3
25
Tensile Strength: Ultimate (UTS), MPa 34
340 to 490

Thermal Properties

Latent Heat of Fusion, J/g 34
400
Melting Completion (Liquidus), °C 260
660
Melting Onset (Solidus), °C 180
600
Specific Heat Capacity, J/kg-K 160
960
Thermal Conductivity, W/m-K 41
95 to 160
Thermal Expansion, µm/m-K 27
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.3
20
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
66

Otherwise Unclassified Properties

Base Metal Price, % relative 90
18
Density, g/cm3 10
2.7
Embodied Carbon, kg CO2/kg material 7.2
8.6
Embodied Energy, MJ/kg 120
170
Embodied Water, L/kg 690
1160

Common Calculations

Stiffness to Weight: Axial, points 1.5
14
Stiffness to Weight: Bending, points 9.8
50
Strength to Weight: Axial, points 0.94
34 to 49
Strength to Weight: Bending, points 2.3
39 to 50
Thermal Diffusivity, mm2/s 26
36 to 60
Thermal Shock Resistance, points 3.4
15 to 22

Alloy Composition

Aluminum (Al), % 0 to 0.0010
93 to 98.4
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.080
1.0 to 1.6
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.3
Lead (Pb), % 68.4 to 70.5
0
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0
0.6 to 1.3
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.2
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 29.5 to 30.5
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.0010
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0
0 to 0.15