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Solder Alloy 116 vs. B535.0 Aluminum

Solder alloy 116 belongs to the otherwise unclassified metals classification, while B535.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 116 and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 12
65
Elastic (Young's, Tensile) Modulus, GPa 26
66
Elongation at Break, % 18
10
Poisson's Ratio 0.42
0.33
Shear Modulus, GPa 9.3
25
Tensile Strength: Ultimate (UTS), MPa 34
260

Thermal Properties

Latent Heat of Fusion, J/g 34
390
Melting Completion (Liquidus), °C 260
630
Melting Onset (Solidus), °C 180
550
Specific Heat Capacity, J/kg-K 160
910
Thermal Conductivity, W/m-K 41
96
Thermal Expansion, µm/m-K 27
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.3
24
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
82

Otherwise Unclassified Properties

Base Metal Price, % relative 90
9.5
Density, g/cm3 10
2.6
Embodied Carbon, kg CO2/kg material 7.2
9.4
Embodied Energy, MJ/kg 120
160
Embodied Water, L/kg 690
1180

Common Calculations

Stiffness to Weight: Axial, points 1.5
14
Stiffness to Weight: Bending, points 9.8
51
Strength to Weight: Axial, points 0.94
28
Strength to Weight: Bending, points 2.3
35
Thermal Diffusivity, mm2/s 26
40
Thermal Shock Resistance, points 3.4
11

Alloy Composition

Aluminum (Al), % 0 to 0.0010
91.7 to 93.4
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
0 to 0.1
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.15
Lead (Pb), % 68.4 to 70.5
0
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0
0 to 0.050
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0 to 0.15
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 29.5 to 30.5
0
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.0010
0
Residuals, % 0
0 to 0.15