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Solder Alloy 116 vs. EN AC-44200 Aluminum

Solder alloy 116 belongs to the otherwise unclassified metals classification, while EN AC-44200 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 116 and the bottom bar is EN AC-44200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 12
60
Elastic (Young's, Tensile) Modulus, GPa 26
72
Elongation at Break, % 18
6.2
Poisson's Ratio 0.42
0.33
Shear Modulus, GPa 9.3
27
Tensile Strength: Ultimate (UTS), MPa 34
180

Thermal Properties

Latent Heat of Fusion, J/g 34
570
Melting Completion (Liquidus), °C 260
590
Melting Onset (Solidus), °C 180
580
Specific Heat Capacity, J/kg-K 160
910
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 27
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.3
35
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
130

Otherwise Unclassified Properties

Base Metal Price, % relative 90
9.5
Density, g/cm3 10
2.5
Embodied Carbon, kg CO2/kg material 7.2
7.7
Embodied Energy, MJ/kg 120
140
Embodied Water, L/kg 690
1050

Common Calculations

Stiffness to Weight: Axial, points 1.5
16
Stiffness to Weight: Bending, points 9.8
55
Strength to Weight: Axial, points 0.94
20
Strength to Weight: Bending, points 2.3
28
Thermal Diffusivity, mm2/s 26
59
Thermal Shock Resistance, points 3.4
8.4

Alloy Composition

Aluminum (Al), % 0 to 0.0010
85.2 to 89.5
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
0 to 0.050
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.55
Lead (Pb), % 68.4 to 70.5
0
Manganese (Mn), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
10.5 to 13.5
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 29.5 to 30.5
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.0010
0 to 0.1
Residuals, % 0
0 to 0.15