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Solder Alloy 116 vs. EN AC-45400 Aluminum

Solder alloy 116 belongs to the otherwise unclassified metals classification, while EN AC-45400 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 116 and the bottom bar is EN AC-45400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 12
86
Elastic (Young's, Tensile) Modulus, GPa 26
72
Elongation at Break, % 18
6.7
Poisson's Ratio 0.42
0.33
Shear Modulus, GPa 9.3
27
Tensile Strength: Ultimate (UTS), MPa 34
260

Thermal Properties

Latent Heat of Fusion, J/g 34
470
Melting Completion (Liquidus), °C 260
630
Melting Onset (Solidus), °C 180
560
Specific Heat Capacity, J/kg-K 160
880
Thermal Conductivity, W/m-K 41
140
Thermal Expansion, µm/m-K 27
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 9.3
30
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
95

Otherwise Unclassified Properties

Base Metal Price, % relative 90
10
Density, g/cm3 10
2.8
Embodied Carbon, kg CO2/kg material 7.2
7.8
Embodied Energy, MJ/kg 120
150
Embodied Water, L/kg 690
1100

Common Calculations

Stiffness to Weight: Axial, points 1.5
14
Stiffness to Weight: Bending, points 9.8
49
Strength to Weight: Axial, points 0.94
25
Strength to Weight: Bending, points 2.3
32
Thermal Diffusivity, mm2/s 26
54
Thermal Shock Resistance, points 3.4
12

Alloy Composition

Aluminum (Al), % 0 to 0.0010
88.4 to 92.9
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
2.6 to 3.6
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.6
Lead (Pb), % 68.4 to 70.5
0 to 0.1
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0 to 0.55
Nickel (Ni), % 0 to 0.010
0 to 0.1
Silicon (Si), % 0
4.5 to 6.0
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 29.5 to 30.5
0 to 0.050
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.0010
0 to 0.2
Residuals, % 0
0 to 0.15