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Solder Alloy 117 vs. 204.0 Aluminum

Solder alloy 117 belongs to the otherwise unclassified metals classification, while 204.0 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 117 and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 11
90 to 120
Elastic (Young's, Tensile) Modulus, GPa 23
71
Elongation at Break, % 20
5.7 to 7.8
Poisson's Ratio 0.42
0.33
Shear Modulus, GPa 8.1
27
Tensile Strength: Ultimate (UTS), MPa 33
230 to 340

Thermal Properties

Latent Heat of Fusion, J/g 31
390
Melting Completion (Liquidus), °C 280
650
Melting Onset (Solidus), °C 180
580
Specific Heat Capacity, J/kg-K 150
880
Thermal Conductivity, W/m-K 37
120
Thermal Expansion, µm/m-K 28
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.7
29 to 34
Electrical Conductivity: Equal Weight (Specific), % IACS 7.5
87 to 100

Otherwise Unclassified Properties

Base Metal Price, % relative 85
11
Density, g/cm3 11
3.0
Embodied Carbon, kg CO2/kg material 6.1
8.0
Embodied Energy, MJ/kg 100
150
Embodied Water, L/kg 610
1150

Common Calculations

Stiffness to Weight: Axial, points 1.2
13
Stiffness to Weight: Bending, points 9.0
46
Strength to Weight: Axial, points 0.88
21 to 31
Strength to Weight: Bending, points 2.2
28 to 36
Thermal Diffusivity, mm2/s 24
46
Thermal Shock Resistance, points 3.7
12 to 18

Alloy Composition

Aluminum (Al), % 0 to 0.0010
93.4 to 95.5
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
4.2 to 5.0
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 0.35
Lead (Pb), % 78.4 to 80.5
0
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0
0 to 0.1
Nickel (Ni), % 0 to 0.010
0 to 0.050
Silicon (Si), % 0
0 to 0.2
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 19.5 to 20.5
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.0010
0 to 0.1
Residuals, % 0
0 to 0.15