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Solder Alloy 121 vs. 2025 Aluminum

Solder alloy 121 belongs to the otherwise unclassified metals classification, while 2025 aluminum belongs to the aluminum alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 121 and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 11
110
Elastic (Young's, Tensile) Modulus, GPa 21
72
Elongation at Break, % 25
15
Poisson's Ratio 0.43
0.33
Shear Modulus, GPa 7.5
27
Tensile Strength: Ultimate (UTS), MPa 32
400

Thermal Properties

Latent Heat of Fusion, J/g 29
400
Melting Completion (Liquidus), °C 290
640
Melting Onset (Solidus), °C 230
520
Specific Heat Capacity, J/kg-K 140
870
Thermal Conductivity, W/m-K 31
150
Thermal Expansion, µm/m-K 28
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.8
40
Electrical Conductivity: Equal Weight (Specific), % IACS 7.4
120

Otherwise Unclassified Properties

Base Metal Price, % relative 80
10
Density, g/cm3 11
3.0
Embodied Carbon, kg CO2/kg material 5.6
7.9
Embodied Energy, MJ/kg 93
150
Embodied Water, L/kg 580
1130

Common Calculations

Stiffness to Weight: Axial, points 1.1
13
Stiffness to Weight: Bending, points 8.6
46
Strength to Weight: Axial, points 0.84
37
Strength to Weight: Bending, points 2.1
40
Thermal Diffusivity, mm2/s 20
58
Thermal Shock Resistance, points 3.9
18

Alloy Composition

Aluminum (Al), % 0 to 0.0010
90.9 to 95.2
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.080
3.9 to 5.0
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 1.0
Lead (Pb), % 83.4 to 85.5
0
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
0.5 to 1.2
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 14.5 to 15.5
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.0010
0 to 0.25
Residuals, % 0
0 to 0.15