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Solder Alloy 121 vs. 238.0 Aluminum

Solder alloy 121 belongs to the otherwise unclassified metals classification, while 238.0 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 121 and the bottom bar is 238.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 21
76
Elongation at Break, % 25
1.5
Poisson's Ratio 0.43
0.33
Shear Modulus, GPa 7.5
28
Tensile Strength: Ultimate (UTS), MPa 32
210

Thermal Properties

Latent Heat of Fusion, J/g 29
430
Melting Completion (Liquidus), °C 290
600
Melting Onset (Solidus), °C 230
510
Specific Heat Capacity, J/kg-K 140
840
Thermal Conductivity, W/m-K 31
100
Thermal Expansion, µm/m-K 28
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 8.8
25
Electrical Conductivity: Equal Weight (Specific), % IACS 7.4
67

Otherwise Unclassified Properties

Base Metal Price, % relative 80
12
Density, g/cm3 11
3.4
Embodied Carbon, kg CO2/kg material 5.6
7.4
Embodied Energy, MJ/kg 93
140
Embodied Water, L/kg 580
1040

Common Calculations

Stiffness to Weight: Axial, points 1.1
12
Stiffness to Weight: Bending, points 8.6
42
Strength to Weight: Axial, points 0.84
17
Strength to Weight: Bending, points 2.1
23
Thermal Diffusivity, mm2/s 20
37
Thermal Shock Resistance, points 3.9
9.1

Alloy Composition

Aluminum (Al), % 0 to 0.0010
81.9 to 84.9
Antimony (Sb), % 0 to 0.5
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.25
0
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 0 to 0.080
9.5 to 10.5
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
1.0 to 1.5
Lead (Pb), % 83.4 to 85.5
0
Magnesium (Mg), % 0
0 to 0.25
Nickel (Ni), % 0 to 0.010
0
Silicon (Si), % 0
3.6 to 4.4
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 14.5 to 15.5
0
Zinc (Zn), % 0 to 0.0010
1.0 to 1.5