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Solder Alloy 161 vs. EN AC-45000 Aluminum

Solder alloy 161 belongs to the otherwise unclassified metals classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is solder alloy 161 and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 38
73
Elongation at Break, % 44
1.1
Poisson's Ratio 0.39
0.33
Shear Modulus, GPa 14
27
Tensile Strength: Ultimate (UTS), MPa 53
180

Thermal Properties

Latent Heat of Fusion, J/g 48
470
Melting Completion (Liquidus), °C 190
640
Melting Onset (Solidus), °C 180
520
Specific Heat Capacity, J/kg-K 190
870
Thermal Conductivity, W/m-K 49
120
Thermal Expansion, µm/m-K 25
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
27
Electrical Conductivity: Equal Weight (Specific), % IACS 11
81

Otherwise Unclassified Properties

Density, g/cm3 8.9
3.0
Embodied Carbon, kg CO2/kg material 11
7.7
Embodied Energy, MJ/kg 180
140
Embodied Water, L/kg 910
1070

Common Calculations

Stiffness to Weight: Axial, points 2.4
14
Stiffness to Weight: Bending, points 13
47
Strength to Weight: Axial, points 1.7
17
Strength to Weight: Bending, points 3.5
24
Thermal Diffusivity, mm2/s 29
47
Thermal Shock Resistance, points 4.1
8.0

Alloy Composition

Aluminum (Al), % 0 to 0.0010
82.2 to 91.8
Antimony (Sb), % 0 to 0.2
0
Arsenic (As), % 0 to 0.030
0
Bismuth (Bi), % 0 to 0.1
0
Cadmium (Cd), % 0 to 0.0020
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 1.2 to 1.6
3.0 to 5.0
Gold (Au), % 0 to 0.050
0
Indium (In), % 0 to 0.1
0
Iron (Fe), % 0 to 0.020
0 to 1.0
Lead (Pb), % 37.3 to 39.3
0 to 0.3
Magnesium (Mg), % 0
0 to 0.55
Manganese (Mn), % 0
0.2 to 0.65
Nickel (Ni), % 0 to 0.010
0 to 0.45
Silicon (Si), % 0
5.0 to 7.0
Silver (Ag), % 0 to 0.1
0
Tin (Sn), % 59.5 to 60.5
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0 to 0.0010
0 to 2.0
Residuals, % 0
0 to 0.35